How to Control the Quality of Die Casting Toolings?
Die casting tools is one of three fundamental factors of die casting processing, and toolings with good design is important for die casting production and quality of casting parts. Target quality depends on determining and adjust the processing parameter well, of which die casting toolings are the base. Actually, die casting toolings design is a result of comprehensive prediction of various processing factors in production. If the design is good, the problem in production will be few, and the satisfaction rate will be high.
While designing the die casting toolings, manufacturers are supposed to analyze their structures comprehensively, be similar to operation of die casting machines and possibilities of adjusting die casting and processing parameters, filling features on different conditions, consider the manufacturing methods of toolings, drillings methods and fastenning methods. Only in these ways, manufacturers will get the target die casting toolings.
As we have mentioned, in die casting processing, the filling time is very short, the pressure and flowing speed is very high, which are bad conditions for die casting toolings. Plus, changing of cold to hot is very fast and frequent. All of these really affect lifetime of toolings. The Lifetime of toolings is the times the toolings will finish, with careful designing and making, before scarpped, on normal conditions.